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Guide · 1 of 3

Foam case insert from DXF files

You already have outlines from CAD or a laser/router job: import the DXF, lay out, set depths, add finger pulls and send for a quote.

Guide1of3 · all guides
Video: the whole guide in 27 s, no sound
In short
  • Closed outlines (polylines, circles, splines); units mm / in / ft are read from the file.
  • «Lay out in case» packs the parts tightly around case obstacles.
  • Cavity depth comes from the item height you enter — matched to foam sheet thicknesses.
  • Free, no registration; send the layout for a quote with one button.

Use this when you already have item outlines: from CAD, from the manufacturer, from a laser or router job. Outlines must be closed; units — mm or inches.

⬇ Sample DXF (4 tools) — download it and repeat the steps.

1Pick the case and click «Import DXF»

At the bottom of the start screen there is the case list (1): find your model, or choose «Custom box» and enter the inside dimensions. Then the «Import DXF» tile (2) and your file.

Start screen: case selection and Import DXF

2The outlines are already in the case

Every closed outline becomes a cavity (1) in the middle of the case, already selected. Purple hatched zones are the case’s own obstacles (wheel wells, bosses) — no cavities there.

Imported outlines in a Peli 1510 case

⚠ Nothing after import? The file has no closed outlines — join the lines into a polyline in CAD (Join / PEDIT) or export as DXF R12/2000.

3Auto-layout

On the right, «Lay out in case · by outline» (1) packs the parts tightly (2), avoiding obstacles and keeping the gap to the walls and between cavities. Drag any part with the mouse or rotate it with Q / E.

Parts laid out automatically in the case

4Depth of each cavity

Click a part (1). In the Inspector the easiest is item height (2): the depth (3) is chosen automatically to match foam sheet thicknesses. Name, size and rotation are here too.

Cavity inspector: item height and depth

💡 Let the item stick out of the foam by 5–15 mm so it is easy to grab — or add a finger pull.

5Finger pull

«+ Add finger pull» in the Inspector — a recess appears next to the cavity (2). In the list (1) choose the edge, the number of fingers and the offset.

Finger pull next to the multimeter cavity

6Check in 3D

The «3D» button (1) shows the insert and the lid in 3D: depths, levels, finger pulls. Drag to rotate.

3D preview of the foam insert

7Check and send

Bottom right — the design check (1): DRC ok means cavities do not overlap, stay out of walls and obstacles and fit the depth. Then Save (2) a project file, get a short link (3) or send for a quote (4): we price it, check the outlines and agree everything before cutting.

Design check, save, link and quote
Open the constructor ↗

FAQ

Frequently asked questions

Which DXF works for a foam insert?
Any DXF with closed outlines: polylines, circles, splines. Open lines are skipped — join them into a polyline in CAD (Join / PEDIT) or export as DXF R12/2000.
Does the constructor keep the scale from the DXF?
Yes. It reads the units from the file (mm, inches, feet) and shows sizes in millimetres.
Is it free?
Yes, the constructor is free and needs no account. You can save the project, share a link or send the layout to us for a quote.
Need it made?

Foam Tech Ukraine cuts custom foam inserts on CNC in Dnipro, Ukraine. Send your layout from the constructor with «Send for quote», or write to us: [email protected] · +380 99 424 15 16.

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