What we cut
- Cross-linked PE foam — 5–50 mm, black, grey, white
- Non-cross-linked PE foam — 10–40 mm, white
- PE + EVA — 20–50 mm, black
- Other foams and soft sheet materials — by arrangement
Materials from stock — see Materials. We cut parts and inserts; we do not sell sheet material.
How it works
A CNC table with an oscillating (vibrating) knife: the blade vibrates at high frequency and goes through foam up to 50 mm in a single pass. The result is a clean vertical cut with no dust, smell or melting, with a contour tolerance from 0.5 mm (on thick or warped sheets up to 2 mm, typically 0.5–1 mm). Complex contours, small radii and finger cut-outs are all done in one pass.
Inserts up to 1000 mm are cut in one piece; larger ones are made from parts joined at a seam.
What we cut from
- Your DXF files — 1:1 scale, closed contours. We check manufacturability, quote and cut.
- Our design — from a sketch, photo or sample.
- A sample — bring or send the part to be copied; we take the outline.
What you get
Parts with a clean edge; multi-layer inserts bonded or loose as you prefer; packed in film or a box. Shipped across Ukraine; for other countries write to us with the destination — we reply with price and delivery options.
Who it is for
- Packaging and case makers without their own cutting table
- Designers — prototypes from DXF
- Manufacturers who need production inserts from their own files
- Everyone who orders custom foam inserts from us
What to send
- DXF (1:1, mm) or a description of the task with photos
- Material and thickness, or “please advise”
- Quantity
- Whether layers should be bonded
Contoured and stepped cavities can be milled — ask us.
